Blood pump housing component

ABSTRACT

Blood pump assemblies and methods of manufacturing and operating blood pump assemblies are provided. The blood pump assembly includes a pump and an impeller blade rotatably coupled to the pump. The blood pump assembly also includes a pump housing component sized for passage through a body lumen and coupled to the pump. The pump housing component includes a peripheral wall extending about a rotation axis of the impeller blade. The peripheral wall includes an inner peripheral wall surface and an outer peripheral wall surface. The peripheral wall also includes one or more blood exhaust apertures. Each blood exhaust aperture in the one or more blood exhaust apertures is defined by an inner aperture edge and an outer aperture edge. Each inner aperture edge is chamfered between the inner peripheral wall surface and the outer peripheral wall surface.

This application claims the benefit of priority under 35 U.S.C. §119(e)from U.S. Provisional Application Ser. No. 61/992,835 filed May 13,2014, the content of which is hereby incorporated herein by reference inits entirety.

TECHNICAL FIELD

The present disclosure relates to blood pump assemblies. Morespecifically, the present disclosure relates to a housing component of ablood pump assembly.

BACKGROUND

A blood pump assembly, such as an intracardiac blood pump assembly, isintroduced in the heart to deliver blood from the heart into an artery.Blood pump assemblies pull blood from the left ventricle of the heartand expel blood into the aorta. The blood pump assemblies may beintroduced percutaneously during a cardiac procedure through thevascular system. Specifically, the pump assemblies can be inserted via acatheterization procedure through the femoral artery, into the ascendingaorta, across the valve and into the left ventricle. The pumping ofblood via a blood pump assembly can damage the blood or cause hemolysisas the blood is drawn through the blood pump assembly.

SUMMARY

Devices and methods of manufacture and implementation described hereinprovide blood pump assemblies with housing components designed to reducehemolysis and damage to blood. The blood pump housing includes bloodexhaust apertures designed to expel the blood. The blood exhaustapertures have inner edges which are blunted with a chamfer or a round.Blunting the inner edge of the aperture causes a significant reductionin hemolysis. The use of chamfered inner edges on the blood exhaustapertures allows the blood to follow a flow pattern in which the shearstresses may be decreased compared to flow past sharp or unbluntededges. This causes fewer red blood cells to be ruptured as the bloodflows through the cannula and out through the blood pump housing,resulting in lower hemolysis. For example, the use of chamfered inneraperture edges in the blood pump housing can reduce markers of hemolysisby over 50% compared to standard aperture edges.

In some implementations, non-adjacent inner and outer edges of the bloodpump housing are chamfered. This reduces the profile of struts of theblood pump housing component orthogonal to the direction of the bloodexiting the blood pump housing. Such a chamfer configuration significantreduces shear stress induced in blood exiting the aperture and decreasesthe area of wakes induced in the blood flow by the pump housing struts.These effects may reduce hemolysis in blood flow through the blood pumphousing.

In some implementations the chamfered edge may include a chamfer of 45°.In some implementations the chamfered edge may include a chamfer of 10°,20°, 30°, 40°, 50°, >50°, or any other suitable angle. In someimplementations the chamfered inner edge may include an alternatechamfer with two chamfered edges being substantially parallel to theflow of blood through the aperture such that the two edges arepositioned opposite one another on a strut. In some implementations theinner edge of the aperture instead or in addition to being chamfered maybe rounded or alternately chamfered. In some implementations the roundededge may include a radius ranging from 40 microns to 105 microns. Insome implementations the aperture edge may be rounded only in somelocations.

Various implementations provide blood pump assemblies and methods ofmanufacturing blood pump assemblies. In one aspect, a blood pumpassembly includes a pump and an impeller blade rotatably coupled to thepump. The blood pump assembly also includes a pump housing componentsized for passage through a body lumen and coupled to the pump. The pumphousing component includes a peripheral wall having an inner surface andan outer surface. The peripheral wall includes one or more blood exhaustapertures. Each blood exhaust aperture defined by an inner edge and anouter edge. Each inner edge of the blood exhaust aperture includes achamfered portion between the inner surface and the outer surface.

In some implementations, the blood pump assembly includes an inner edgeincluding a chamfer of about 45°. In other implementations, the bloodpump assembly includes an outer edge which is rounded between the innerwall surface and the outer surface. In particular implementations, therounded outer edge has a radius of 40 microns or greater. In otherimplementations, the rounded outer edge has a radius of 105 microns orgreater. In some implementations, the blood pump assembly has an outeredge which is rounded in its entirety. The blood pump assembly may beelectropolished, mechanically polished or polished in any other suitableway. In some implementations, the blood pump assembly includes an inneredge with a first chamfered portion having a first chamfer angle and asecond chamfered portion having a second chamfer angle greater than thefirst chamfer angle. The blood pump assembly may include an impellerblade positioned at least in part in the pump housing component. Theblood pump assembly may include a pump housing component coupled to thepump at a first end and coupled to a cannula at a second end oppositethe first end. The cannula component includes a blood inlet manifold. Insome implementations, the blood pump assembly also includes a pigtailextension coupled to the blood inlet manifold.

In another aspect, a blood pump assembly includes a pump and an impellerblade rotatably coupled to the pump. The blood pump assembly alsoincludes a pump housing component sized for passage through a body lumenand coupled to the pump. The pump housing component includes aperipheral wall having an inner surface and an outer surface. Theperipheral wall includes a plurality of struts. Each strut has a firstand second inner edge and a first and second outer edge. Each firstinner edge and second outer edge are chamfered between the inner surfaceand the outer surface wherein the first inner edge and the second inneredge are non-adjacent. The peripheral wall also includes one or moreblood exhaust apertures. Each blood exhaust aperture is disposed betweena pair of the plurality of struts.

In some implementations, each first inner edge and each second outeredge of the plurality of struts has a chamfer angle of about 45°. Theblood pump assembly may be electropolished, mechanically polished,hand-polished or polished by any suitable method. The blood pumpassembly includes an impeller blade positioned at least in part in thepump housing component. The pump housing component is coupled to thepump at a first end. The pump housing component is coupled to a cannulacomponent at a second end opposite the first end. In someimplementations, the cannula component includes a blood inlet manifold.The blood pump assembly may include a pigtail extension coupled to theblood inlet manifold.

In another aspect, a method of manufacturing a blood pump assemblyincludes rotatably coupling an impeller blade to a pump. The method alsoincludes coupling the pump to a pump housing component. The pump housingcomponent includes a peripheral wall extending about a rotation axis ofthe propeller blade. The peripheral wall includes an inner surface andan outer surface positioned radially outward of the inner surface withrespect to the rotation axis of the impeller. The method also includesforming a plurality of blood exhaust apertures in the peripheral wall.Each blood exhaust aperture is defined by an inner edge and an outeredge. The inner edge of the blood exhaust aperture includes a roundededge portion and a chamfered edge portion.

In some implementations, the method of coupling the pump to the pumphousing components includes positioning the impeller blade rotatablycoupled to the pump at least in part within the pump housing component.In some implementations, forming the plurality of blood exhaustapertures includes forming the outer edge by a tumbling process. Incertain implementations, the outer edge is formed by a rolling processor by removing a right angled edge. In some implementations, forming theplurality of blood exhaust apertures includes rounding the entirety ofthe outer aperture edge between the inner surface and the outer surface.In certain implementations, the inner edge is rounded or chamfered by atumbling process, a rolling process, or any other suitable method forremoving a right angled edge. In some implementations, the pump housingcomponent is coupled to the pump at a first end of the pump housingcomponent and a cannula component is coupled to the second end of thepump housing component opposite the first end. The cannula componentincludes a blood inlet manifold. In some implementations a pigtailextension may be coupled to the blood inlet manifold. In someimplementations the pump housing component is electropolished.

In another aspect, a method of operating a blood pump assembly includesrotating an impeller about a rotation axis to draw blood into a cannulaportion of a blood pump assembly at a blood inlet manifold using a pumpmotor coupled to the cannula portion by a pump housing component andexpelling blood from the blood pump assembly via a plurality of bloodexhaust apertures in the peripheral wall. The pump housing componentincludes a peripheral wall extending about the rotation axis of theimpeller blade. The peripheral wall includes an inner peripheral wallsurface and an outer peripheral wall surface positioned radially outwardof the inner peripheral wall surface with respect to the rotation axis.Each blood exhaust aperture in the plurality of blood exhaust aperturesis defined by an inner aperture edge and an outer aperture edge, theinner aperture edge including a chamfered edge portion chamfered betweenthe inner peripheral wall surface and the outer peripheral wall surface.In some implementations, the impeller blade is positioned at least inpart in the pump housing component. In certain implementations, theblood inlet manifold includes a plurality of inlet openings. In someimplementations, the method further comprises coupling a pigtailextension to the blood inlet manifold.

Variations and modifications will occur to those of skill in the artafter reviewing this disclosure. The disclosed features may beimplemented, in any combination and subcombination (including multipledependent combinations and subcombinations), with one or more otherfeatures described herein. The various features described or illustratedabove, including any components thereof may be combined or integrated inother systems. Moreover, certain features may be omitted or notimplemented.

BRIEF DESCRIPTION OF THE DRAWINGS

The skilled artisan will understand that the drawings primarily are forillustrative purposes and are not intended to limit the scope of thesubject matter described herein. The drawings are not necessarily toscale; in some instances, various aspects of the subject matterdisclosed herein may be shown exaggerated or enlarged in the drawings tofacilitate an understanding of different features. In the drawings, likereference characters generally refer to like features (e.g.,functionally similar and/or structurally similar elements).

FIG. 1 shows a perspective view of a blood pump housing componentincluding chamfered edges, in accordance with example implementations.

FIG. 2 provides a top cross-sectional view of an impeller includingrounded edges and chamfered edges, in accordance with exampleimplementations.

FIGS. 3-6 show the shear stresses associated with blood moving past pumphousing struts of different cross-sectional geometries.

FIG. 7 shows a boxplot displaying hemolysis reduction associated withchamfered housing components.

FIG. 8 shows a perspective view of a blood pump assembly, in accordancewith example implementations.

FIG. 9 depicts a method for manufacturing a blood pump assemblyaccording to certain implementations.

The features and advantages of the inventive concepts disclosed hereinwill become more apparent from the detailed description set forth belowwhen taken in conjunction with the drawings.

DETAILED DESCRIPTION

Following below are more detailed descriptions of various conceptsrelated to, and implementations of, inventive systems and methods ofproviding a blood pump assembly. It should be appreciated that variousconcepts introduced above and discussed in greater detail below may beimplemented in any of numerous ways, as the disclosed concepts are notlimited to any particular manner of implementation. Examples of specificimplementations and applications are provided primarily for illustrativepurposes.

The systems, devices, and methods described herein reduce hemolysis andsimilar blood damage resulting from blood flow through the blood pump.By adjusting the aperture edges of the blood pump housing or makingadditional adjustments to the housing to ensure proper positioning,among other design aspects, occurrence of hemolysis with use of theblood pump assembly is decreased.

FIG. 1 shows a view of a blood pump housing component 102 includingchamfered inner edges 105 c-f, in accordance with exampleimplementations. The pump housing component includes an upstream end110, a downstream end 111, a peripheral wall 115, an inner surface 107,an outer surface 108, a plurality of circumferential aperture surfaces104 which span between the inner surface 107 and the outer surface 108,inner edges 116 and outer edges 118 which define blood exhaust apertures103 a-f, and struts 106 a-f. The downstream end 111 of the pump housingcomponent 102 is configured for coupling to a pump (not shown) and theupstream end 110 is configured for coupling to a cannula (not shown). Insome implementations, the pump housing component 102 is configured toencapsulate a pump and to house an impeller rotatably coupled to thepump. The peripheral wall 115 of the pump housing component 102 has asubstantially cylindrical shape and extends about an axis 101 from thedownstream end 111 to the upstream end 110. In some implementations, theaxis 101 is the axis of rotation of an impeller rotatably coupled to amicroaxial pump coupled to the pump housing component 102 and positionedin the pump housing component 102. The blood exhaust apertures 103 a-fare configured to expel blood drawn into the cannula coupled to the pumphousing component via a pump and an impeller coupled to the pump.Although six apertures are shown, any suitable number of apertures maybe included (e.g., 1, 2, 3, 4, 5, 7, 8, 10, >10, or any suitablenumber). While the blood exhaust apertures 103 a-f include apertureshaving rounded corners 112 a-f, in some implementations the aperturesmay include a round aperture, a circular aperture, or apertures of anysuitable shape. The blood exhaust apertures 103 a-f extend through theperipheral wall 115 of the pump housing component 102 from the innersurface 107 to the outer surface 108. The circumferential aperturesurfaces 104 a-f of the blood exhaust apertures 103 a-f include roundededge portions 105 a-f, respectively. The rounded edge portions 105 a-fmay include the inner edge 116 formed by the inner surface 107 and thecircumferential aperture surfaces 104 a-f. The rounded edge portions 105a-f may include the outer edge 118 formed by the outer surface 108 andthe circumferential aperture surfaces 104 a-f instead or in addition toincluding the inner edge 116. The rounded edge portions 105 a-f mayextend from the inner surface 107 to the outer surface 108. The inneredge 116 or the outer edge 118 of the blood exhaust apertures 103 a-fare chamfered to form chamfered surfaces 105 c-f In certainimplementations, the chamfered surfaces 105 c-f are bounded on one orboth sides by a lark's tongue 117. In some implementations, thecircumferential aperture surfaces 104 a-f are rounded along the entireinner edge 116 or outer edge 118. In certain implementations, thecircumferential aperture surface 104 a-f is rounded along only a portionof the inner edge 116 or outer edge 118. The struts 106 a-f arepositioned between the blood exhaust apertures 103 a-f along a portionof the circumferential aperture surfaces 104 a-f. In someimplementations, the struts 106 a-f positioned between blood exhaustapertures 103 a-f vary in geometry as a result of the size, number anddistribution of the blood exhaust apertures 103 a-f and of the roundedor chamfered edge 105 c-f of the blood exhaust apertures 103 a-f. Thegeometries of the struts 106 may also vary according to the curvature orchamfer alterations to the inner edge 116 and the outer edge 118.

The pump housing component 102 may be composed of a metal. In someimplementations, the pump housing component 102 is electropolished. Therounded edge portions 105 a-f of circumferential aperture surfaces 104a-f may be formed via tumbling, rolling, machining, or any othersuitable material removal process, such that the circumferentialaperture surfaces 104 a-f are rounded, at least in part, in a regionbetween the inner surface 107 and the outer surface 108. Prior torounding a portion of the inner edge 116 or the outer edge 118, thecircumferential aperture surface 104 a-f and the inner surface 107 orouter surface 108 may include an edge configured at a 90 degree angle orchamfered. Accordingly, the circumferential aperture edge may be roundedor chamfered to remove a right angled edge.

FIG. 2 provides a top cross-sectional view of a blood pump housingcomponent 102 including rounded edges, in accordance with exampleimplementations. As shown in FIG. 1, the blood exhaust apertures definedcross-sectionally by the struts 206 a-f include inner chamfered edges209 a-f and rounded outer edges 205 a-f. In example implementations, theinner edge and the outer edge may both be chamfered, both rounded, orthe inner edge may be rounded and the outer edge may be chamfered. Insome implementations, the inner edge may have a radius including, butnot limited to, 40 microns. In some implementations, the outer edge mayhave a radius including, but not limited to, 105 microns.

FIGS. 3-6 show results of computational tests of the shear stressesassociated with blood flow around struts having differentcross-sectional geometries. Each figure depicts the flow of blood fromthe interior of the blood pump housing 102 through the blood exhaustapertures 103 past a strut 106 such that the perspective shown in FIGS.3-6 is corresponds to a portion of the cross sectional view depicted inFIG. 2. In each figure, the flow of blood is generally from the left toright, from the interior of the blood pump housing to the exterior. Asdepicted, the blood is not exhausted purely radially from the interiorof the blood pump housing, but also has a significant tangentialvelocity component. The direction of blood flow and the shear stressfelt at each point are depicted in each figure by arrows. The magnitudeof the shear stress at each point is indicated by the shading of thearrows. Lighter shading indicates lower shear stress, and darker shadingindicates higher shear stress.

FIG. 3 shows a strut cross section 302 having sharp corners 303 a-d andshedding a wake 304 having a width 306. The strut cross section 302creates a relatively high stress region 308 in the blood flow. FIG. 4shows a strut cross section 402 having chamfered corners 403 a-b andsharp corners 403 c-d. The strut cross section 402 sheds a wake 404having a width 406 and creates a relatively high stress region 408 inthe blood flow. FIG. 5 shows a strut cross section 502 having roundedcorners 503 a-d and shedding a wake 504 having a width 506. The strutcross section 502 creates a relatively high stress region 508 in theblood flow. FIG. 6 shows a strut having a cross section 602 withchamfered corners 603 a-b and sharp corners 603 c-d in which corners 603a and 603 b are not adjoining corners. The strut cross section 602 shedsa wake 604 having width 606. The strut cross section 602 creates aregion of elevated shear stress 608 in the blood flow. As depicted inFIGS. 3-6, the cross-sectional shape of the struts impacts the shearstresses and direction of the flow of blood out of the blood exhaustapertures. This is because blood flowing from inside the blood pumphousing to outside the blood pump housing encounters the struts and mustflow around the struts. This results in the areas 308, 408, 508, 608 oflarge stresses as the blood divides around the strut. Additionally, thiscauses the wakes 304, 404, 504 and 604 behind the struts. The size ofeach wake may correspond to the disruption of the flow pattern inducedby each strut geometry. Reduced shear stresses on the red blood cellsexiting the blood pump housing leads to a less traumatic flow pattern,thus decreasing the likelihood of blood cell damage and rupture (e.g.,hemolysis). This may also allow blood cells to maintain their shape andelasticity without cellular rupture.

As depicted in FIGS. 3-6, different strut geometry causes different flowpatterns and associated stresses. The strut cross-section 302 causesrelatively large flow disruption due to its right-angled corners 303a-d. The high stress region 308 along the bottom edge of the strutcross-section 302 indicates an area of high pressure where blood isbeing forced to deviate from its path as it travels along the long sideof the strut on the interior of the blood pump housing and around thesharp corner 303 d of the strut 302 through the blood exhaust aperture.The wake 304 behind the strut outside of the blood pump housing is largecompared to the size of the strut 302. The strut cross section 502having rounded corners 503 a-d has a similar region of relatively highstress 508 as blood flows around the strut and out the blood exhaustaperture. The wake behind the round strut 504 outside of the blood pumphousing has a width less than that of strut 302. The chamfered strut 402has an area of high stress 408 as well as a relatively large wake behindthe strut 404 indicating that the geometry results in relatively largeinterruption to the blood flow.

The strut cross-section 602 causes reduced flow interruption resultingin lower shear stresses compared to strut cross sections 302, 402 and502 (e.g., 10% lower, 20% lower, 30% lower, or less). There is arelatively small area of elevated shear stress 608 as the blood travelsaround the strut and through the blood exhaust aperture due to the sharpleading edge 603 c that is directed toward the interior of the bloodpump housing and chamfered edges 603 a-b which are substantiallyparallel to the flow of blood out of the blood pump housing. The wake604 downstream from the strut 602 is relatively small (e.g., about 50%,30%, 20%, or <20% the size of the wake 304) with only relatively smallareas of disrupted flow. Thus, the chamfer geometry of strut 604 resultsin relatively low flow disruption which may reduce hemolysis compared tostrut cross sections 302, 402 and 502.

FIG. 7 shows a boxplot 700 comparing the results of hemolysis testing ofa blood pump assembly having standard right-angled blood exhaustaperture edges 704 and a blood pump assembly having chamfered inneraperture edges 707 such that the cross-sectional strut geometry issimilar to the geometry depicted in FIG. 4. The blood pump assemblyhaving right-angled blood exhaust aperture edges was electropolished.The blood pump assembly having chamfered edges created by machining waselectropolished and tumbled. The blood pump assemblies were identical inall ways besides the blood exhaust aperture geometries and the method offorming these geometries. The blood pump assembly having right-angledblood exhaust apertures and the blood pump assembly having chamferedblood exhaust apertures were installed in identical Hemolysis MockLoops, Part Number 0046-6667. The loop draws blood from a main bloodpool warmed to 37° C.±2° C. by a water bath. The blood is pumped throughthe blood pump housing by the blood pump with a maintained differentialpressure. The conditions chosen for the test are chosen to represent theworst case conditions expected during device operation. The hemolysistesting was conducted according to ASTM Standard F 1841-97 (2005).Plasma free hemoglobin concentration and Hematocrit were evaluated atthe beginning and end of testing according to the Cyano-hemoglobintechnique. The y-axis 702 represents the modified index of hemolysis(MIH), which is the amount of hemoglobin released into the plasmanormalized by the hemoglobin contained in the total amount of bloodpumped through the device. The boxplot 700 shows that the average MIH isdecreased over 50% with the use of the chamfered edge compared tostandard right-angled blood exhaust apertures. Thus, hemolysis issignificantly reduced by use of the chamfered aperture design, evenwithout altering the impeller blade geometry or other pump designaspects.

The aforementioned blood pump housing components can be incorporatedinto a blood pump assembly. FIG. 8 shows such a blood pump assembly 800,according to certain implementations. The blood pump assembly 800includes a blood pump 801, a housing component 802, an impeller blade803, a cannula 804, a blood inlet manifold 805, and a pigtail extension806. The blood pump 801 is coupled to the cannula 804 via the housingcomponent 802. The features of the housing component are similar tothose of the housing components 102 and 202 of FIGS. 1 and 2,respectively. The housing component 802 includes one or more apertures103 having an inner edge 116 and an outer edge 118. In someimplementations, either or both of the inner edge 116 and the outer edge118 may include a rounded edge portion or a chamfered edge portion 105,which helps to reduce hemolysis. The rounded edge portion or thechamfered edge portion may be obtained through machining a chamfer or aradius or via a tumbling process, in accordance with someimplementations. The chamfered edge portion may include a symmetricalchamfer or an asymmetrical chamfer. The chamfer may include, but is notlimited to a 45° chamfer.

The blood pump assembly 801 includes a catheter 807 coupled to the bloodpump 801. In some implementations, the blood pump 801 includes a motor.In such cases, the catheter 807 may house electrical lines coupling thepump motor to one or more electrical controllers or other sensors. Incertain implementations, the blood pump is driven by a pump portionexternal to the patient (e.g., via a flexible drive shaft). The catheter807 may also house other components, such as a purge fluid conduit, orother conduits configured to receive a guidewire. The housing component802 includes one or more apertures or openings configured to expel orexhaust blood drawn into cannula 804 out of the blood pump assembly 800.In some implementations, the housing component 802 encapsulates theblood pump 801. In some implementations, blood pump 801 includes amicro-axial pump having a pumping capability, including, but not limitedto, a range of 5 L/min and 2.5 L/min. In some implementations, bloodpump 801 includes a micro axial pump having a diameter including, butnot limited to, a range of 21 Fr to 10 Fr.

Blood pump 801 includes an impeller blade 803 rotatably coupled to theblood pump 801. The cannula 804 may include an elongated flexible hoseportion and may include a shape memory coil, such as a nitinol coil. Insome implementations, the cannula 804 is composed, at least in part, ofa polyurethane material. In some implementations, the cannula 804 has adiameter including, but not limited to, a range of 12 Fr to 9 Fr. Insome implementations, cannula 804 includes a 45° bend. The cannula 804includes a blood inlet manifold 805 coupled to the cannula 804 at aproximal end of the cannula 804 to receive blood flow into the bloodpump assembly 800. The blood inlet manifold 805 includes one or moreblood inlet openings positioned in the inlet manifold 805. The bloodinlet manifold 805 couples a pigtail extension 806 to the cannula 804.In some implementations, the pigtail extension has a diameter of 6 Fr.In some implementations, the pigtail extension has a diameter in therange of 4-8 Fr.

The pigtail extension 806 assists with stabilizing and positioning theblood pump assembly 800 in the correct position in the left ventricle ofa heart. In some implementations, the blood pump assembly 800 isinserted percutaneously through the femoral artery and into the leftventricle. When properly positioned, the blood pump assembly 800delivers blood from the inlet area at the blood inlet manifold 805,which sits inside the left ventricle, through the cannula 804, to theoutlet openings of the housing component 802 positioned in the ascendingaorta.

In accordance with some implementations, the pigtail extension 806 isconfigurable from a straight configuration to a partially curvedconfiguration. Accordingly, the pigtail extension 806 may be composed,at least in part, of a flexible material. In accordance with someimplementations, the pigtail extension 806 has a dual stiffness. Morespecifically, in some implementations, the pigtail extension 806includes a distal section 810 composed of a material that is softer orhas a lower stiffness than proximal section 808 of the pigtail extension806. The proximal section may be composed of a different material andhave a different structure than the blood inlet manifold 805 and thecannula 804. The proximal section 808 may be stiff enough tosubstantially prevent section 808 from buckling, thereby keeping theblood inlet openings in the blood inlet manifold 805 out of theventricle apex of the heart while reducing the probability of the bloodoutlet openings or blood exhaust apertures in the housing component 802from moving into the aortic valve of the heart or into the ventricle ofthe heart. The distal section 810 of the pigtail extension 806 isflexible with respect to the proximal section 808, to provide anatraumatic tip for contact with the ventricle wall and to allow forguidewire loading. In some implementations, the proximal section 808 andthe distal section 810 of the pigtail extension are composed ofdifferent materials having different stiffness. In some implementations,the proximal section 108 and the distal section 810 of the pigtailextension are composed of the same material having different stiffness.

FIG. 9 depicts a method 900 for the manufacture of a blood pump assemblyaccording to certain implementations. The method 900 may be implementedto manufacture the blood pump assembly 800 in any of the aforementionedimplementations including but not limited to blood pump assemblieshaving blood exhaust apertures with blunted edges which are rounded,chamfered, or some combination thereof, wherein the edge formed by thecircumferential aperture surface and the inner surface, thecircumferential aperture surface and the outer surface, or both may beblunted. The method 900 may be implemented for manufacture of blood pumpassemblies having blood exhaust apertures with chamfered or roundededges which are chamfered or rounded around the entirety of thecircumferential edge and the inner or outer surface or only in someportions. The method 900 may be implemented for manufacture of bloodpump assemblies having any number and size of blood exhaust apertures.In step 902, an impeller blade, such as impeller blade 803, is rotatablycoupled to a blood pump, such as pump 801. In step 904, the blood pumpis coupled to a pump housing, such as pump housing 802. The pump housingincludes a peripheral wall extending about a rotation axis of theimpeller blade, the peripheral wall including an inner surface and anouter surface positioned radially outward of the inner surface withrespect to the rotation axis of the impeller. In step 906, a number ofblood exhaust apertures, such as blood exhaust apertures 803, are formedin the wall of the blood pump housing 802. Each blood exhaust aperturein the plurality of blood exhaust apertures is defined by an inneraperture edge and an outer aperture edge, the inner aperture edgeincluding one of a rounded edge portion and a chamfered edge portion.The pump housing component may be composed of a metal in accordance withimplementations. In some implementations, the pump housing component iselectropolished. The chamfered edge portions of circumferential aperturesurfaces may be formed via tumbling, rolling, and machining or materialremoval or any other suitable fabrication process, such that thecircumferential aperture surface is rounded, at least in part, in aregion of the inner edge or the outer edge. Prior to rounding a portionof the inner edge or outer edge, the circumferential aperture surfaceand the inner surface or outer surface 108 may include an edgeconfigured at a 90 degree angle or chamfered. Accordingly, the inner orouter edge may be rounded or chamfered to remove a right angled edge.

As utilized herein, the terms “approximately,” “about,” “substantially”and similar terms are intended to have a broad meaning in harmony withthe common and accepted usage by those of ordinary skill in the art towhich the subject matter of this disclosure pertains. It should beunderstood by those of skill in the art who review this disclosure thatthese terms are intended to allow a description of certain featuresdescribed without restricting the scope of these features to the precisenumerical ranges provided. Accordingly, these terms should beinterpreted as indicating that insubstantial or inconsequentialmodifications or alterations of the subject matter described and areconsidered to be within the scope of the disclosure.

For the purpose of this disclosure, the term “coupled” means the joiningof two members directly or indirectly to one another. Such joining maybe stationary or moveable in nature. Such joining may be achieved withthe two members or the two members and any additional intermediatemembers being integrally formed as a single unitary body with oneanother or with the two members or the two members and any additionalintermediate members being attached to one another. Such joining may bepermanent in nature or may be removable or releasable in nature.

It should be noted that the orientation of various elements may differaccording to other exemplary implementations, and that such variationsare intended to be encompassed by the present disclosure. It isrecognized that features of the disclosed implementations can beincorporated into other disclosed implementations.

It is important to note that the constructions and arrangements ofapparatuses or the components thereof as shown in the various exemplaryimplementations are illustrative only. Although only a fewimplementations have been described in detail in this disclosure, thoseskilled in the art who review this disclosure will readily appreciatethat many modifications are possible (e.g., variations in sizes,dimensions, structures, shapes and proportions of the various elements,values of parameters, mounting arrangements, use of materials, colors,orientations, etc.) without materially departing from the novelteachings and advantages of the subject matter disclosed. For example,elements shown as integrally formed may be constructed of multiple partsor elements, the position of elements may be reversed or otherwisevaried, and the nature or number of discrete elements or positions maybe altered or varied. The order or sequence of any process or methodsteps may be varied or re-sequenced according to alternativeimplementations. Other substitutions, modifications, changes andomissions may also be made in the design, operating conditions andarrangement of the various exemplary implementations without departingfrom the scope of the present disclosure.

While various inventive implementations have been described andillustrated herein, those of ordinary skill in the art will readilyenvision a variety of other mechanisms and/or structures for performingthe function and/or obtaining the results and/or one or more of theadvantages described herein, and each of such variations and/ormodifications is deemed to be within the scope of the inventiveimplementations described herein. More generally, those skilled in theart will readily appreciate that, unless otherwise noted, anyparameters, dimensions, materials, and configurations described hereinare meant to be exemplary and that the actual parameters, dimensions,materials, and/or configurations will depend upon the specificapplication or applications for which the inventive teachings is/areused. Those skilled in the art will recognize, or be able to ascertainusing no more than routine experimentation, many equivalents to thespecific inventive implementations described herein. It is, therefore,to be understood that the foregoing implementations are presented by wayof example only and that, within the scope of the appended claims andequivalents thereto, inventive implementations may be practicedotherwise than as specifically described and claimed. Inventiveimplementations of the present disclosure are directed to eachindividual feature, system, article, material, kit, and/or methoddescribed herein. In addition, any combination of two or more suchfeatures, systems, articles, materials, kits, and/or methods, if suchfeatures, systems, articles, materials, kits, and/or methods are notmutually inconsistent, is included within the inventive scope of thepresent disclosure.

Also, the technology described herein may be implemented as a method, ofwhich at least one example has been provided. The acts performed as partof the method may be ordered in any suitable way unless otherwisespecifically noted. Accordingly, implementations may be constructed inwhich acts are performed in an order different than illustrated, whichmay include performing some acts simultaneously, even though shown assequential acts in illustrative implementations.

The indefinite articles “a” and “an,” as used herein in thespecification and in the claims, unless clearly indicated to thecontrary, should be understood to mean “at least one.” As used herein inthe specification and in the claims, “or” should be understood to havethe same meaning as “and/or” as defined above. For example, whenseparating items in a list, “or” or “and/or” shall be interpreted asbeing inclusive, i.e., the inclusion of at least one, but also includingmore than one, of a number or list of elements, and, optionally,additional unlisted items. Only terms clearly indicated to the contrary,such as “only one of” or “exactly one of” will refer to the inclusion ofexactly one element of a number or list of elements. In general, theterm “or” as used herein shall only be interpreted as indicatingexclusive alternatives (i.e. “one or the other but not both”) whenpreceded by terms of exclusivity, such as “either,” “one of” “only oneof” or “exactly one of.”

As used herein in the specification and in the claims, the phrase “atleast one,” in reference to a list of one or more elements, should beunderstood to mean at least one element selected from any one or more ofthe elements in the list of elements, but not necessarily including atleast one of each and every element specifically listed within the listof elements and not excluding any combinations of elements in the listof elements. This definition also allows that elements may optionally bepresent other than the elements specifically identified within the listof elements to which the phrase “at least one” refers, whether relatedor unrelated to those elements specifically identified. Thus, as anon-limiting example, “at least one of A and B” (or, equivalently, “atleast one of A or B,” or, equivalently “at least one of A and/or B”) canrefer, in one implementation, to at least one, optionally including morethan one, A, with no B present (and optionally including elements otherthan B); in another implementation, to at least one, optionallyincluding more than one, B, with no A present (and optionally includingelements other than A); in yet another implementation, to at least one,optionally including more than one, A, and at least one, optionallyincluding more than one, B (and optionally including other elements);etc.

In the claims, as well as in the specification above, all transitionalphrases such as “comprising,” “including,” “carrying,” “having,”“containing,” “involving,” “holding,” “composed of,” and the like are tobe understood to be open-ended, i.e., to mean including but not limitedto.

The claims should not be read as limited to the described order orelements unless stated to that effect. It should be understood thatvarious changes in form and detail may be made by one of ordinary skillin the art without departing from the spirit and scope of the appendedclaims. All implementations that come within the spirit and scope of thefollowing claims and equivalents thereto are claimed.

1-33. (canceled)
 34. A housing for an intravascular blood pump assemblycomprising: a housing sized for passage through a vascular lumen of abody, the housing including a peripheral wall having: an inner surface,an outer surface, and one or more blood exhaust apertures, each bloodexhaust aperture being defined by an inner edge and an outer edge;wherein each inner edge is chamfered between the inner surface and theouter surface, and wherein each of the inner and outer edges includerounded corners.
 35. The housing of claim 34, wherein each inner edgeincludes a chamfer of about 45°.
 36. The housing of claim 34, whereineach rounded outer edge has a radius of about 40 microns or greater. 37.The housing of claim 36, wherein each rounded outer edge has a radius ofabout 105 microns or greater.
 38. The housing of claim 34, wherein theentirety of each outer edge is rounded.
 39. The housing of claim 38,wherein the housing is electropolished.
 40. The housing of claim 34,wherein each inner edge includes a first chamfered portion having afirst chamfer angle and a second chamfered portion having a secondchamfer angle greater than the first chamfer angle.
 41. The housing ofclaim 34, wherein the each inner and outer edge includes four roundedcorners.
 42. The housing of claim 34, wherein the housing component iscomposed of a metal.
 43. A blood pump assembly comprising: a pump; animpeller blade rotatably coupled to the pump; and a pump housingcomponent sized for passage through a body lumen and coupled to thepump, the pump housing component including a peripheral wall extendingabout a rotation axis of the impeller blade, the peripheral wall having:an inner surface, an outer surface, and a plurality of blood exhaustapertures, each blood exhaust aperture being defined by an inner edgeand an outer edge; and wherein each blood exhaust aperture is bluntedbetween the inner surface and the outer surface so as to form a roundedcircumferential aperture surface.
 44. The blood pump assembly of claim43, wherein the one or more blood exhaust apertures are circular-shaped.45. The blood pump assembly of claim 44, wherein the outer edges of theplurality of blood exhaust apertures are rounded.
 46. A blood pumpassembly comprising: a pump; an impeller blade rotatably coupled to thepump; and a pump housing component sized for passage through a bodylumen and coupled to the pump, the pump housing component including aperipheral wall extending about a rotation axis of the impeller blade,the peripheral wall including: an inner surface, an outer surface, aplurality of struts, each of which has a first and second inner edge anda first and second outer edge, wherein the first inner edge and thesecond outer edge are chamfered between the inner peripheral wallsurface and the outer peripheral wall surface, and one or more bloodexhaust apertures, wherein each of the one or more blood exhaustapertures is disposed between a pair of the plurality of struts.
 47. Theblood pump assembly of claim 46, wherein each first inner edge and eachsecond outer edge of the plurality of struts has a chamfer angle ofabout 45°.
 48. The blood pump assembly of claim 46, wherein the pumphousing component is electropolished.
 49. The blood pump assembly ofclaim 46, wherein the impeller blade is positioned at least in part inthe pump housing component.
 50. The blood pump assembly of claim 46,wherein the pump housing component is coupled to the pump at a first endand the pump housing component is coupled to a cannula component at asecond end opposite the first end.
 51. The blood pump assembly of claim50, wherein the cannula component includes a blood inlet manifold. 52.The blood pump assembly of claim 51, further comprising a pigtailextension coupled to the blood inlet manifold.
 53. The blood pumpassembly of claim 46, wherein the housing component is composed of ametal.